£900 folly. Upgrade a) From Chorus 1 to Concert 1, Bluetooth and amplifier (and idiosyncrasies!) Head-Unit & speakers

Oskar

A2OC Donor
This should have been a simple job, but turned into a much more expensive and delayed one, as noted below in the Head-unit summary.
It is now complete, and working as expected and I am very happy with it.
Not many photos sorry, as I did most of the work before I started to post the project, however there are photos of the specific bits that matter.
In three posts so I can include all relevant photos

The expectation was to add rear speakers, change the head-unit, install a big amplifier under the RHS drivers footwell, and wire it all up (and likely add a subwoofer later).

I wanted some quality sound, so only wanted the head-unit to be a pre-amp and source manager, and for the main amplifier to do all the work. BOSE was not a desire.

Head-unit

My 2001 A2 was the basic audio version, with a Chorus 1 and only front speakers.

The Chorus is not on the cambus (which I am ok about) but it cannot take a Connects2 bluetooth adapter, as the Chorus 1 does not have external CD control capability.

Also, as seems to be the case with my folly, I discovered the pixels on the Chorus are variable to poor, and some days completely unclear. On a cold morning, I can see enough to load the code and it all works, but the LCD has the usual issues in day to day running (although it works fine, and has impressive sound quality).

As I wished to keep it all basic and as original as possible, the easy solution (yeah, right) was to just replace the Chorus 1 with a Concert 1 head-unit, and carry on with the rest of the project.

A quick visit to eBay and I sourced a good unit for £30. These rarely come with codes, so having to source one was expected.

All connected up, and code obtained off the internet, but the unit would not accept the code. It stayed on SAFE (no flashing SAFE), and just would not go further. Obviously went through the ‘double try and leave for an hour to try again’ process, and everything else I could think of, and also applied for a code from another source (same code was provided, as you would expect).

Some research indicated there are rare occasions when this happens, so I must have one of those.

Perhaps the circuit board has been swapped (not easy) so I looked at the VCDS but I only have Lite, so the Advanced ID is greyed out, and I could not find anything under 081 in ‘Measuring blocks’ or ‘Basic Settings’, so no other means available to check the serial number. Time to move on.

Another eBay special, a slightly less tidy unit, with a bent ‘ear’ where it has been forced out of the car. £37, and spares or repair, as it had a stated pixel problem (I was just going to swap the faceplates from the previous dodgy unit).

A bit of fixing up, and installation into the car, code loaded (Success!) however this one had the EEPROM volume control issue, where it goes to Max volume and you cannot adjust it. What a nightmare!

2 useless head-units, although the second one did not have a pixel issue even though it claimed to, so now I have 2 good faceplates!

Further research indicates the earlier Blaupunkt units have these issues, and perhaps others, and really were not up to scratch design-wise. The later Matsus**ta units (which are exactly the same from the front) seem to be a much better option. These can be identified by ‘Made in Japan’ and a quite different rear appearance (see photo 1 & 2).

A careful eBay search, and a unit for £50 was obtained, code applied, complete success!

So, in summary, only buy a Matsus**ta version of the Concert 1 headunit.

Coding

I have coded in VCDS-Lite to 00205, which I believe is no BOSE and 2 passive front speakers and 2 active rear speakers (I can’t find an option for 2 passive rears). I don’t know what the 5 is, as the options appear to only go to 3, but I read somewhere that 00205 is good. One of my useless units was 00207, whatever that is.

Speakers

As I only had the fronts (tweeters and mids), I had to source some rears. Initially I just want to try it all using the factory items, to see if I really need to upgrade any speakers, rather than going for new kit straight away.

The rears are the same as the fronts, so this was not difficult, however the speaker connectors are not standard, and the tweeters ‘satellite’ off the mids, so I wanted to keep that simple also.

The usual eBay provided some tweeters and mids all with pigtails, which allows me to do all the cabling, but keep the connectors all standard. £56.79 all up, including cable, so a reasonable cost even if I end up swapping for better kit later. Photo 3 & 4

Strangely, when I took off the rear door cards, one had a tweeter already installed, and it looked like the door cards were untouched, so perhaps they are short one at the factory!

Speakers all installed easily, as I already had the screws to fit. This was the easiest part! (if you don’t include the taking off of the inner door skin, which is not difficult once you have done a few – have a look at all the posts about servicing door locks to see plenty of info on that).

Cabling - Speakers

The rear speaker cable feed was an interesting task. It appeared simple, but there is always the odd annoyance. I was hoping the wiring was in the existing loom, but alas that was not the case, and as I wanted this to be all neat and tidy, I needed to add the new speaker cable into the same conduits the existing loom took.

The trickiest part is where it travels through the flexible element joining the door to the pillar. This pops off on the exterior of the pillar, and you can disconnect the connector on the pillar end, although it took me a long time to work out how to do this (on one side, the clip you push to release the connector was missing, so I could not work out how to do this, until I started on the other side! Another wasted hour……) Photo 5

Once you disconnect from the pillar, and release all elements of the loom from the inner door skin (just break the glue holding the rubber loom retainer into the door panel) you can manipulate the loom and flexible rubber conduit between the door and pillar. You need to do this so you can make a small incision in the rubber weather seal at each end of the flexible conduit so you can feed the speaker cable into the door end and out of the pillar end, of the flexible conduit. Tape it all back up to seal it as much as you can. Obviously you need to feed the correct length of cable through, from whichever end you start with.

For the door end, I just terminated with the pigtails I received with the speakers, and completed the loop up to the tweeters (the mid speaker connector has 4 wires, 2 thick for incoming, and 2 thinner to go up to the tweeters). All colours match the wiring diagram (photo 6).

The pillar end, was easy once I took off the interior cover behind the seatbelt. This allowed me to feed the speaker cable to where I wanted it, which was into the area below the footwells on both passenger and driver’s sides. The Left hand side (LHS) has all the ECU’s etc, and the RHS is currently empty. I wanted both cables to terminate in the RHS footwell, where I am going to put the amplifier, however I could not find any way to get the cable through via any space below the carpet, including the main structural beam that runs across the car, underneath the seats. There may be a way through, but I could not find it from either side (nor was there any other cabling indicating a route).

Therefore, I had to feed the LHS speaker cable carefully past all the ECUs etc (to avoid electrical interference), and then up into the console, under the gearchange cabling, and down into the RHS footwell area. Not difficult, and all covered, but it would have been better to have a route straight under.

The RHS was easier, as you can just feed from the pillar into the under-footwell empty cavity. Remember to label your cables!

For the front speakers, as these were terminated at the rear of the head-unit using ISO connectors, I purchased a corresponding Male version, and connected up a length of speaker cable with the other end laid down the back of the centre console, and into the RHS footwell cavity. The wiring colour was the same as at the speaker end, so left/right and +ve -ve were easy to determine.

The male connector was a tandem version, so I just taped up and left the unused element. Refer photo 7&8.
 

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Cabling – Power

My amp is a mid-range unit, so it will need a decent power cable, but nothing that will cause an issue or require a second battery etc.
I want to put it in the empty cavity area under the drivers (RHD) RHS footwell, which on my car is completely empty, but on some there is a small amp for the rear speakers (useful if you have this – I would expect you could use the speaker cables, and maybe even the power, but I don’t know how they are wired up).
I need to get main power into here (and all other cables).

I investigated taking a feed directly from the battery however I could not get a cable through the conduit where the main positive cables reside (thick cables to starter motor and ECU cage). I did not take out the interior, which may have made this possible, as I had another idea……

The ECU cage in the LHS footwell has a decent direct supply from the battery. This can be seen with the bolted connection as shown in photo 9.

Underneath this connection, on the same stud, pointing downwards, is a stud I can bolt a supply to the amp (as shown in photo 10). I plan to take a supply direct from here, and as my amp is not overly greedy, there should be no issue with available current.

6.0mm2 53amp red cable was used, with a decent loop terminator on the supply end to bolt onto the downward pointing stud on the ECU cage. I carefully then fed the cable out of the cavity, into the centre console, under the gear-change cables and down into the RHS footwell cavity. I had to make sure this was away from any other cabling to avoid interference. 30A fuse attached at the Amp end. No issues here.

Cabling – Head-unit to Amp

I wanted to leave as much of the original wiring in place, so I used some standard connectors, rather than a direct connection to the head-unit.
For the line level, I utilised the ‘splitable’ ISO connector provided in the kit with the Connects2 CTAADBT003. Photo 11

I did not have an external CD unit, so I did not need the splitable connector at all.

The yellow end only does line out and amp on/off, so I could just snip this off from the red Male full ISO connector, and utilise just this yellow female section.


I purchased 4 ‘speaker to RCA’ female sockets and wired these up to the various colours coming from the yellow connector (no idea of the actual mapping sorry). This is easy to do if you follow the pinout label on the top of a Concert 1 head-unit. Photo 13.

All the -ve for each channel combine and connect to the ‘com’ pin. The amp power control is also here, so this can be connected to a single-core cable, then laid down to the amp, via a 3A fuse.

You can see in photo 14 the ‘bundle’ of RCA’s all taped up, the yellow connector is still attached to the middle grey/green one (this is unused, with the cables from this taped off for safety).

The middle grey/green is merely there so I can then attach the blue section from the Connects2, to make up the full ISO connector into the rear of the head-unit.

Into the RCA’s I attached 2 shielded RCA cables and laid these down to the RHS footwell cavity, via the rear of the centre console, along the inside, and then down into the footwell cavity where there are small indents. Refer photo 15

The cable entry into the cavity is not ideal, and I will need to keep an eye on things to ensure any cables to no have their insulation rubbed off. A cut-out or bending of the cavity cover may be required if there are signs of wear. There is no cable access arrangement (on my car anyway), as there exists for all the ECU cabling on the LHS cavity, however for those who have a rear amp in this cavity, it would be interesting to know how the cables are fed to that.

The placement of the shielded RCA needs to be done so as to be as far from other cables (esp power) en-route. Tricky down the back of the console, not so tricky where you can lay them.

The amp power indicator cable and front speaker cables are part of this layout planning.

The other end of the RCA cables plug straight into the amp, so easy!

I used 3m cables, which are way too long. Ideally you get the shortest length for the task (1.5m? I have not measured it). The remainder of the cable is all in the footwell cavity, tucked away.

Amplifier installation

As I had an empty cavity (photo 16), I utilised the already present mounting points (M6?). I had some galv cable conduit mounts which I could attach to the amp, and then still access bolts into the mounts, allowing the amp to be secured but also raised a little, in case water gets into the cavity. I don’t have a photo of the mounts sorry, but there are various types of bendable and holed items you could use.

This also provides good ventilation around the amp, but I am still concerned the cavity may not be able to breath enough, and the amp may overheat on a hot day. I will just have to see……

Once the amp was secured, making all the connections was simple. I had labelled them all, and terminated the speaker cables with eyes, so they would remain secure over time. The power was important, as I had to secure a 30A fuse holder also, and keep the cable as separate as possible.

The negative was just a thick earth cable bolted to the car, although I was worried about paint insulation, so used a knurled washer to ensure a good connection to the base metal.

The Amp is an Alpine MRV-F340 which is about 30w x4 for the 3-4 ohm speakers. Plenty for me, but the really important feature is the channel 5 sub out at line level (from only a 4 channel input).

I will likely put a Pioneer TS-WX010A super small sub under the front passenger seat (or maybe in the boot by the battery), and can use the same power from the ECU cage, power control as used for the main amp, and sub out RCAs to hook it all up, so this should be an easy upgrade if I need the bass.

Current set-up, all connected up in photo 17.
 

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The Connects2 kit is a bit of a mix. The installation is easy technically, especially if you are just adding it to an existing set-up and not wanting to change anything but the Bluetooth. There is good length in the cabling provided, including the mic, and it seems to ‘just work’. However, the instructions are really poor, including the actual operation instructions (although I would think there are many permutations, which may be difficult to cater for…..).

The points I would like to highlight are,
There is a white wire with a female connector, and a black wire with the corresponding male connector, which are not mentioned in the instructions. I asked the supplier and received this response “The 2 wires you are asking about are provided as a ground swap over. Depending on the audio quality, these should either be joined together, or left apart.”, which is not very helpful. I have mine connected, but have not tried them apart. See below.

For the Concert 1, when you have a device connected via Bluetooth, but insert the 3.5mm aux, the unit does not convert over. However, after some fiddling, I have discovered if I press the > button (select CD2) it plays the Aux. Press it again, and it goes back to A2DP Bluetooth. This is actually better! Not sure what the phone does if a call comes in, but would expect to have to go back to CD1 > to take a call. Maybe it does not connect at all while Aux is connected as implied in the instructions.

Also, if you have a podcast or music playing before you go out to your car, your phone will connect but not play, so just press the MODE button to radio, and again back to CD, and it will start to play A2DP automatically. Also nice once you know.

I have installed the Connects2box (nice touch that you can unplug this from the main cable to feed it through) and the mic in the gap where I had a broken cup-holder. Another option was in the ash tray, however I was keen for it to be accessible.

I have not really tried the mic on the motorway, so not yet sure about acoustics, but I hate the phone and really am only interested in legalities and sound quality!

On that note, in first impressions, the streaming sounds better than a device cabled into the aux port. This is rarely the case, so I will need to try it all out for longer, but that is how it appears at the moment, and that quality is good.

My biggest issue (which is my issue…..) is the amount of kit I have installed behind the head-unit. With all the connectors, and Connects2, even though there is a lot of room back there, I had real problems pushing it all into place. Therefore, once I got it in, I have not had the guts to take the head-unit back out!

Finished project in Photo 18, with a nifty label to remind me which button to press should the phone ever ring!

Cheers
Matt
 

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Thanks for joining my 3 posts into one. Much better for all to access the info.

Just to finish off, I have added a Pioneer TS-WX010a subwoofer. These are tiny, so i put mine under the drivers seat, and it is well out of the way for even the largest footed rear passenger, and as my amp is in the drivers footwell, the cabling was short and easy.
These draw very little power, so I just hooked it up to the amp power supply. I'm sure there will be enough current.
It as speaker inputs, but I prefer RCA, and the amp was purchased with this in mind.

Much fuller sound, and really need to leave it alone now and just enjoy. I feel a mid-range upgrade at some stage, as that is what is now missing!

Very happy to recommend these little subs. They make all the difference you need unless you want a boom-box.
Cheers
Matt
 

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