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Thread: TDI90 front end rebuild.

  1. #31
    Quote Originally Posted by putyourmittenson View Post
    Still left to fit;
    Passenger side seatbelt
    some interior trim
    Front Passenger seat
    Front fogs
    3L aero kit

    I'm on the look out for a scuttle panel for the later style washer jets and The rear bumper scuttle panel with no clips broken.
    I will need to get the windscreen replaced aswell before it's next mot also, has anyone had any experience of getting this done without going through insurance.


    Sent from my iPhone using Tapatalk
    I may have a set of Fog Lights, with panels soon... Watch this space.
    A2s
    - 1.4tdi Black w/Red Legends Leather, 201k miles, BOSE, RNS-E (Baby Boomer)
    - 1.4tdi Mauritius Blue, OSS, Black Sports Leather (Project X)
    - 1.4 Petrol Cobalt Blue, Black SE Leather (Project Y)
    A6 Allroad - 3.0tdi - Leather, BOSE
    Scirocco Storm - Mk2 1.9 BRMotorSport, many upgrades

    Gone, but not forgotten: A2 2x1.6FSI, 1x1.4 (Po!) A5 3.0tdi Coupe, 13xSciroccos, 3xCorrados inc mythical Campaign, 4xMk1 Golfs, 3xN & 1xGLi Cabrio

  2. #32
    Having now cleared most of the fault codes I'm still left with a few outstanding ones which i need to address.

    00778 - Steering angle sensor (G85) 005 - No or incorrect Basic Setting/Adaptation

    01218/00588/00655 - are all airbag and seatbelt related. They should clear once ive fitted a seatbelt and passenger seat.

    65535- Internal Control Module Memory Error- 00-00 - -


    For code 00778 I understand i need to recalibrate the steering angle sensor but when i removed it i forgot to tape it in place so unsure if it has rotated +- 360 degrees or even 720 degrees. Any help here?

    65535 i believe to be relating to the airbag control module and because of the crash. I think it is a component which cannot be reset and needs replacing.
    From this thread http://www.a2oc.net/forum/showthread...ule-on-2001-A2 i need item number 8Z0959655F. If anyone has any knowledge on this then i would be greatly appreciative.

  3. #33
    Join Date
    Aug 2012
    Location
    Alton, Hampshire, United Kingdom
    Posts
    438
    Quote Originally Posted by putyourmittenson View Post
    Having now cleared most of the fault codes I'm still left with a few outstanding ones which i need to address.

    00778 - Steering angle sensor (G85) 005 - No or incorrect Basic Setting/Adaptation

    01218/00588/00655 - are all airbag and seatbelt related. They should clear once ive fitted a seatbelt and passenger seat.

    65535- Internal Control Module Memory Error- 00-00 - -


    For code 00778 I understand i need to recalibrate the steering angle sensor but when i removed it i forgot to tape it in place so unsure if it has rotated +- 360 degrees or even 720 degrees. Any help here?

    65535 i believe to be relating to the airbag control module and because of the crash. I think it is a component which cannot be reset and needs replacing.
    From this thread http://www.a2oc.net/forum/showthread...ule-on-2001-A2 i need item number 8Z0959655F. If anyone has any knowledge on this then i would be greatly appreciative.
    Hi,

    On the slip ring / steering angle sensor there is a small circular "window" in the corner. When the ring is in the straight ahead position an orange indicator appears and can be seen through the window. If the ring is turned one or more rotations in either direction from straight ahead, the orange indicator disappears and the window is black. If the steering is centered and you can see the orange indicator then its OK. If not, you will have to move the ring until you can see the orange indicator and then fit the steering wheel in that position (whilst keeping the steering in the centered dead ahead position).

    regards

    Andrew

  4. 5 users that liked this post:

    a2sumo (25-05-2017), Birchall (25-05-2017), Fallan (25-05-2017), putyourmittenson (25-05-2017), steaman (26-05-2017)

  5. #34
    Cheers Andrew. That was just the answer i was looking for, Thank you

  6. #35
    Ive done the steering angle sensor reset myself as the sensor got moved when my car was in peices and threw up a fault code, if you remove the steering wheel and look at the sensor, at the top corner youl see a small circular hole , if you hold the to pins, lugs that go into the steering wheel and turn them as if the steering wheel is being turned youl see it turns yellow or black depending where your centered , now what you need to do is work out the center of the yellow showing in the window, hole by turning the sensor, as if your turning the steering wheel left and right and work out where the middle of the yellow is from when its black left or right .... hope that makes sense... if not ile try to explain better, Ive also got another Airbag controller modual if you can not clear your fault codes when youv replaced faulty airbags ect...

    Regards Gary

    ops seems Andrew replied while i was typing lol
    Audi A2 TDI SE , Working sky , Bose , Dis , rear electric windows , Red leather .... Daily Driver

    Audi A2 1.4 16valve

    AUDI A2 SE 1.4TDI dirty diesel dog, Rebuild in progress , next stage custom stainless manifold and VNT Turbo

    Project A2 Quattro Twin bike Engined Transplant, custom paintwork, bodykit front and rear bumper update with A6 sport Grill .

  7. #36
    Cheers for the reply aswell. Doesnt sound to tricky and hoping it clears the fault.

    Quote Originally Posted by JIGSAW View Post
    Ive also got another Airbag controller modual if you can not clear your fault codes when youv replaced faulty airbags ect...
    I think i will need another control module even once I've refitted a seatbelt and passenger seat because the data is stored on the module and can't be reset. Is the part number on yours '8Z0959655F'? as this one relates to a module for side guard and a non disabling passenger airbag.

    Cheers, Mike

  8. #37
    My TDI im breaking has passengers airbag key in the glove box and the display on the ultrasonic sensor so possibly the same controller ile have a look see at the part number, youl have to give me a few days as it will need all center console removing to check
    Audi A2 TDI SE , Working sky , Bose , Dis , rear electric windows , Red leather .... Daily Driver

    Audi A2 1.4 16valve

    AUDI A2 SE 1.4TDI dirty diesel dog, Rebuild in progress , next stage custom stainless manifold and VNT Turbo

    Project A2 Quattro Twin bike Engined Transplant, custom paintwork, bodykit front and rear bumper update with A6 sport Grill .

  9. #38
    ah yes I'm after a slightly different control module, from the thread i linked above the module is different depending if you have the passenger airbag key.

    8Z0959655F is what i believe i need. there is one or two on ebay for 70+. But I've noticed that audi a3 ones have the same part number albeit 8P not 8Z, prices for these start at 10. Does anybody know if it would work? for the price i think its worth a try as long as it won't trigger all airbags.

  10. #39
    Just looked at the steering angle sensor and the yellow marker doesnt appear at all. It gets close when its wound anticlockwise the whole way but not really. also noticed there is slight resistance at one point whilst turning it. i suspect it has been damaged when the airbag went off.
    Anybody got a spare?

  11. #40
    Join Date
    May 2013
    Location
    Aberdare, South Wales
    Posts
    3,892
    Yep I have.
    Steve
    0779zero965448

    Lots of parts/spares for sale - please click the link

    http://www.a2oc.net/forum/showthread...equest-A2Steve



    Project TDI150 on its way :-)

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