DJ's adventures in A2 land

Thanks all! Agree that this car has only survived in such great condition due to Dave's and Hilary's attentions as mentioned above.

In terms of "the list", from here one or two more items to attend to may be thrown up by DSM when they get into it - but apart from the Sideguard and colour DIS upgrades, the other possible further work that could be on the cards that could happen as / when I find the parts of else see the need would be:
  • 1.2 TDI / A2 3L "aero mods" to nudge the economy up a little further (LINK & WANTED AD);
  • Swapping out the swing grey seats for platinum leather (WANTED AD)
  • Sound-proofing to reduce the level of road noise in the cabin (having eliminated engine noise to an acceptable level, as once the new tyres are on the engine will be turning at only just under 2100 RPM at my usual cruising speed of 75 MPH);
Other things may come along but I'd say I'd be pretty happy with all of this lot when done!
 
Update on all-season tyre choices:

Warning: This is going to get VERY geeky (@Rusty911, you made a comment on my forensic approach to detail recently, I think this is possibly taking things too far even in my opinion).

I found this visualisation tool of the data generated from this very interesting test of different tyre types' performance at different temperatures - I had always assumed the Continental AllSeasonContact was very close across the board in performance to the Michelin CrossClimate+: As you can see, in the dry and at 8°C (and hence one would assume any temperature above this with the gap between them accelerating at some sort of correlation to the trend between them at 5°C & 8°C ) - It most definitely is not!!!



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Interestingly the wet weather performance evens up the score - The Continental is every bit as good in the wet and remains so at every temperature down to 2°C :
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I wish they had disclosed the speeds they were braking from, it looks to be around 50 mph in the video but difficult to be sure.


Conclusions:

As I want one set for year-round use and the southern UK climate is about 65% dry weather and the temperature is at / above 8°C for more than half the year (info taken from Tyre Reviews website), in the event that the tyres on the car do indeed need changing, I will be getting a set of Michelins and will happily swallow the trade-offs - I'd gladly pay the couple of MPG in extra rolling resistance and possibly endure a slightly harder ride (although I note that @Edwrai for one rocks these Michelins and has nothing but praise for their ride), I would call both of these payment of insurance against hitting something where I couldn't quite stop in an emergency in dryer, warmer weather.

I hope anyone reading this whilst wondering about all-season tyres for our little cars finds this post useful!

EDIT: Just discovered that Michelin do in fact make limited numbers of the CC+ with a 84 load rating - although they are about £50 more expensive than a set of the 88 versions.
 

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I would go with Michelin’s , I’ve had a few sets of Continental tyres and the feel and comparative grip to other tyres to be left wanting . I’m not a fan of em but that’s only my take on them over a few years
 
@Cenick (and @Edwrai and anyone else who has run CC+s on an A2) - What load rating did you go for?

I ask as the 84 rated ones (500kg load per wheel) are significantly more expensive than the 88's (560kg) - Something like £53 more for a set of 4 (best price I can find is on Tyres-guru.com delivered). To put it another way, that's an additional 20% premium, it's not worth it if the 88's ride well enough anyway.

Merlin's suspension was rebuilt by @Special edition to the original SE spec with Monroe Reflex dampers - with the tall sidewalls surely helping to cushion the ride anyway, I'm wondering if I'd notice a difference between the two. On the other hand I'm worried that the extra shock that would be passed on to the suspension might affect it's working life - The suspension is widely regarded as a weak point on our cars.

EDIT: Just to add, the original load rating specified by Audi for Merlin for both the 15" and 16" alloys was 81 (462kg per wheel).
 
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I must admit I’ve stuck with Nokian for many on our a2s weatherproof on Sally’s and wra3 on mine ..tyres so subjective what suits one does not another it’s s confidence thing I’m sure ..
 
Michelins have stiff side walls, so, for a given load rating/index, they will give a firmer ride than some. Getting any tyre with a load index below 90, let alone 84,, is getting almost impossible, as 92 upwards, and often XL rated (even stiffer than non XL of the same index) are the norm, as cars get heavier and heavier (SUV, 4X4 etc). Small volume sizes are either dropped or marked up at a premium.
Mac.
 
DS Motorsport got a chance to thoroughly inspect the car today and Dan, the owner, called me once done.

His exact words were "there's not a mark on it that we can find that won't polish out with a bit of effort - it's in unbelievably good condition for it's age, it hasn't even got any of the dust you'd expect to see in the interior crevices, so it must have had a very expensive valet recently" (thanks @YorkshireHill if this is indeed the case). They also commented on how easily and smoothly it starts up and runs. They're excited to get cracking on all the works in about 2 / 3 weeks time and although this is not the first A2 they've had in their workshop, it will be the first six speed conversion they've done on one - However they feel very comfortable doing it as restoring and modifying classics both new and old is their strength, plus I forwarded all of the relevant info from this forum on the subject, including the plans for the gear change bracket that needs to be fabricated. Pictures will follow of all the works in due course.

An unexpected surprise: When I mentioned I was pricing up a new set of tyres, Dan immediately stopped me and informed me that all four tyres on the pepper pots are almost new, date coded to July 2017 and that they are Dunlop Sport BluResponse, which are a very decent tyre with very low rolling resistance but also good wet and dry grip and also very quiet: So in other words, a proper result! I'm very happy as I wasn't aware the summer tyres had been replaced so recently - hence my ramblings about tyres above!

He hasn't had a chance to inspect those on winter wheels yet, but Hilary did mention to me that these are not that old either so all is looking good in terms of rubber.
 
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A quick update on where I landed on tyres:

Following the discovery above that I had a set of nearly-new, excellent Dunlop summer tyres on the pepper pots that are highly rated for low rolling resistance, low noise and strong wet & dry braking performance, I decided to stick with these.

As I'll only be picking Merlin up from DS Motorsport in October at the earliest, attention then turned to the winter tyres on the spare set of OEM 5.5j 15" alloy wheels supplied with Merlin that Hilary used as winter wheels, in anticipation of the colder weather: These turned out to be Kumho winters dated to 2014, which while not an issue by itself as Hilary always stored them correctly when not in use, as I've said in previous posts, I prefer the security of fresh, premium rubber.

Therefore, rather than spending the best part of £100 per wheel on expensive-but-great Michelin all-seasons that I would be using for less than half a year at a time, I then did a great deal of research as to which premium manufacturers make cold weather tyres that fit these wheels (165/65/15 or 175/60/15 are the standard sizes, whilst the commonly-fitted 185/60/15 is very slightly larger than standard).

I discounted the 165/65 size as too narrow: Although one of my main goals for Merlin is to extract maximum fuel economy and minimal tyre noise - which would guide me towards narrower sizes - winter tyres tend to struggle on dry road braking compared to summers even in colder conditions, due to the tread block movement caused by all those sipes (minute grooves in the tread surface that "grab" snow and ice and give you traction). I feel that you need a certain amount of rubber on the road in order to compensate and be safe - and even the best 165 section tyres cannot provide that.

175 was my preference then, on a 5.5J rim. The next issue is that very few premium tyre manufacturers cater for 175/60/15 - I did look at 175/65/15 which is by contrast very well served, however I felt that with 30 MPH already corresponding to only 1750 RPM in 3rd gear with the new PTW six speed gearbox (LINK), I didn't want to further gear up Merlin by going over-sized even by a few %.

I was about to pull the trigger on what I concluded to be the best tyre for my needs, Dunlop's Winter Response 2 in 185/60/15 84T flavour - But having read the Trustpilot reviews of some of the online tyre suppliers and been mildly alarmed to learn that these outfits will happily sell you a tyre up to three years old as new(!), I hesitated.

<as an aside, I have no preference for Dunlops in particular, I just came to this conclusion using the excellent Tyre Reviews website - it seems that both the summer and winter Dunlops are great choices for our A2s, with strong braking characteristics, low noise and excelling at low rolling resistance>.

To copy and paste from a thread in the wheels and tyres section, I was glad I didn't go ahead, as I then learned that Goodyear have just updated the UltraGrip9 (imaginatively called the Goodyear Ultagrip 9+), which has very few reviews so far, however the UG9 was pretty good and their update should put it well ahead of the now-ancient Dunlop design / compound in most respects. In addition it was not really any more expensive at £245 delivered for a set of four, in exactly the right size and load rating (175/60 R15 81). The added bonus is that as this tyre has only been in production since the middle of last year, I now have the peace of mind that I will receive fresh rubber.

I will do a review of them for the greater good once the weather turns and they go on - I’ll probably swap them once the Devon ground temps drop to single figures come November time. I'm just wondering whether to get them refurb'd, they look OK as is though - any thoughts from the group?
 

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I think these will come up fine with a good clean. If they are to be used as winter wheels it seems pointless to go for a refurb but it depends on how good you want them to look. ?
 
That's pretty much where I'm at Dave - I suppose I was wondering whether it's better to get them refinished now - while the tyres are coming off anyway - in some sort of heavy-duty finish that will repel the worst the elements / gritters can do, rather than waiting for them to start corroding and then having to pay for them to be "made good" at that point. Either way, they're in good condition now so I think "they'll do" for the moment, plus the new rubber won't be mounted for some weeks so I have time to decide.

If anyone on here would like the Kumho's and can collect from the Coventry area then do let me know - As you can see they are actually a touch undersized at 185/55/60 but not by much, the tread is good and I know Hilary stored them in her cellar, so ideal conditions to minimise the effects of aging - I'm sure they'll do another couple of winters for someone. All I would ask in return is a donation to this forum of whatever you feel is appropriate; I believe in giving back and I know I've already reaped far more value from this wonderful place than the two quid marketplace access "fee" should have given!

EDIT: I think perhaps I should advertise the tyres on marketplace where I'm sure there are a lot more people likely to see it - I do realise my inane rambling about tyres may have caused some readers to roll their eyes and move on before getting to this post :D - LINK TO AD
 
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Maybe inane to some though tyres are one of the most important parts of the car. I had to end a discussion with a neighbour recently as he was determined winter tyres were marketing hype. Funnily, he wears his seat belt.
 
Maybe inane to some though tyres are one of the most important parts of the car. I had to end a discussion with a neighbour recently as he was determined winter tyres were marketing hype. Funnily, he wears his seat belt.
I think it is the relative lack of extremely severe weather we get that makes people think they don’t need to have an alternative for winter.
They would certainly think differently if it was the cause or saved them in the event of an accident.
 
I think where you live also has a bearing on the attitude of those around you on this subject - Those who live within the M25 may well get away with running summers all-round (note I say get away with, not be fine on!).

Out in the rural south-west, with freezing fog and black ice on ungritted rural roads that are often lined with life-threateningly solid trees, I'm not taking any chances!
 
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I agree, I 'got away' with running summer tyres for many years though now I know the safety benefits of winter tyres I won't look back. The biggest issue I have running on winter tyres comes with a snow fall when I'm unable to use the traction available to me to pass the multitude of stranded summer tyre equipped vehicles.
 
I agree, I 'got away' with running summer tyres for many years though now I know the safety benefits of winter tyres I won't look back. The biggest issue I have running on winter tyres comes with a snow fall when I'm unable to use the traction available to me to pass the multitude of stranded summer tyre equipped vehicles.
You couldn’t be more right with that statement!
Still I’ve got my winter wheels waiting to go on my car! ?
 
Today I ticked off another mundane-to-most, but essential item that was standing between Merlin and the open road: Let's discuss insurance.

Most people seem to take the same attitude that a sizeable portion of the great British public takes towards tyres: I'm forced to buy it, so cheapest quote is best, no matter what.

I take a different view however: Yes we all want a competitive premium, but come on people - let's look at the detail of the cover that you get whilst bearing in mind your needs and compare apples with apples in terms of the premium, as different brokers will get you varying levels of cover - "fully comprehensive" by itself doesn't actually mean much! We should also place due value on the brokers who are there for the enthusiast (i.e. people who like to actually use and update their older cars for example) - and whose claim process is relatively painless when you really need it to be.

My needs (as ever) were specific: As well as the last point made above (hopefully I'll never need it), I had two cars to insure, one being Merlin - a modified vehicle that is worth many times the average "book value" for an A2 - and the other our 2015 Touran "Florence" (my two boys' choice), which has a very high spec for one of these and for which I used a car sourcing specialist to find, as I wanted one in a specific colour that had been serviced annually, rather than up to two years or 30,000 miles on the "long life" servicing regime that I detest - and hence to me is worth more than any other as it'd be difficult to replace. I also need to use the A2 for business meeting purposes at client sites, while the Touran will be the main family car.

I did some research on providers and having reviewed / discounted several companies on the basis of their Trustpilot reviews, I called Adrian Flux and got both the Touran and the A2 insured together on one policy for both my wife and I. After almost two hours on the phone, the premium was down to £1475 - which sounds a lot, however you have to bear in mind that as a non-UK resident for 8 years I have zero no claims bonus - plus this policy includes the following for us, all of which cost over and above the "headline" price for a premium you'll see on the "compare-the- mustard-moneysupermarket.com" sites:
  • Fully comprehensive policy at agreed value for both vehicles well above the "book" price
  • 10,000 miles on the Touran, 5,000 on the A2
  • All modifications declared for the A2 (remap & six speed gearbox were the ones that affected the premium, although not by much - The T rating on the winter tyres and the pepperpots didn't change the premium at all)
  • Driving abroad (up to a month)
  • Full breakdown, recovery, onward journey & associated expenses cover that is valid across Europe, including homestart and mis-fuelling (I daren't say it to her, but I specifically asked for the latter with my wife in mind....)
  • 3rd-party insurance on any other car (with owner's permission of course!)
  • Lost / stolen key & associated expenses
  • Full personal injury & legal expenses cover
  • Courtesy car while ours is being repaired
  • Windscreen replacement cover
I hope that I'll never have to claim off my insurance, but nonetheless it's reassuring to know that I'm fully covered by a decent company who on the whole seem to keep the vast majority of their customers happy, should the worst happen.

With this done, all that stands between me driving Merlin is actually getting back to the UK - I cannot wait.
 
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I acknowledge the advantages that winter tyres give, if only for a short time down here in the "Soft South"
However the cost (4 X wheels and tyres), twice yearly changing of 4 wheels, and the storage space required is significant, and for many, hard to justify.
Mac.
 
A quick update - After bleating on about Adrian Flux above, I ended up cancelling my policy with them within the cooling off period(!).

There were a number of errors they kept making, such as they kept getting my name and also my email address wrong, meaning confirmations and follow-up emails were not received; then when I chased, I had to sit on the phone for long periods of time (at international rates) to get things resolved (they couldn't call me back on an overseas number) - and most annoyingly of all, their member "hub" portal, through which all policy documents must be downloaded as they couldn't just email them to me(!), blocks non-British internet addresses.

All of this was giving me a bad vibe, so I gave up and cancelled. I chose to go with the RAC for our Touran, who did a very competitive quote with all the above included for just £600-ish.

As they are supposedly very forgiving when it comes to modified cars, I will reassess AF for Merlin's insurance and perhaps give them another chance when I'm back in the UK and closer to the time I actually need it I suppose - right now I'm focused on getting a passport for my new-born daughter from the incompetents at the passport office; now there's a REALLY frustrating organisation to deal with!

Meanwhile I've been collecting a few further parts: From @CreweAudi, all at very reasonable prices I might add:
  • A new brake light switch and engine dipstick (both to keep as a pre-caution as failure of these parts is common)
  • "Aero mods" - FSi winglets and subframe spoiler
  • Audi child seat underlay, car seat protector (link here) - to protect Merlin's seats on the occaision that any of my three young children are in the car
From other sources:
  • As per @Birchall 's very informative and well-composed thread on this, an automatic headlight conversion with coming home/ leaving home lights - Currently a secondhand headlight switch purchased from @Clackers is with @2work - Tom kindly agreed to help me out by converting the candidate switch fascia to accept the lovely aluminium trim ring that completes this conversion; this has turned into a bigger job that expected with the fascia needing a repaint. I will be forever indebted to Tom every time I look at it once installed.
  • Genuine Audi luggage compartment inlay - Bought from https://shop.audi-zentrum-goettingen.de/, now I see it is no longer listed on their site so I must have bought the last one.
  • Thule Roof bar kit (WingBar 118 Roof Bars / Rapid System foot pack 754 / Rapid System vehicle fitting kit 1195) - These were secondhand purchases from Ebay for about £90 all-in - Massive thanks to @damadgeruk for alerting me to the part numbers! (link to his post here): I always think having a set of roof bars for my cars is good insurance just in case you need to carry extra luggage / bulky items that won't fit inside and these are in some ways an even better bet than the OE Audi ones. Note that in the pic of the Thule website vehicle finder you can see that the correct bars and foot pack for the A2 are also correct for a Hyundai i20 - the lady I bought mine from had listed these for that vehicle - hopefully that helps anyone else who wants a set of these.
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Finally, @gills got me intrigued in the idea of using an engine pre-heater (sometimes called a block heater) thanks to his thread on Eco Alan HERE, as I too fancy the idea of a warmed-up car ready to go from the off; especially as the 1.4 TDi takes a while to warm up by itself and I doubt the electric heat element built into the car's climate control system will be much cop in terms of quickly warming up the cabin from a cold start.

I have focused on a Calix setup, as they list the TDi90's ATL engine on their website, whereas Defa were of no help even when directly approached with the request for a parts list. I will reveal how this progresses when (if?) it is done, but suffice to say the UK Calix dealer is pretty useless and @Joga, who is based in Calix's native Sweden, has been of enormous help in identifying the exact parts needed and the best way of obtaining them (the dealers in Sweden are much cheaper, however postage may be an issue! Time will tell) - so I would like to publicly thank him here; hopefully this turns into a viable installation, current costs are around £200 which is a little more than I'd wanted to pay.
 
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