I have the original bars. I'm very aware of where the mounting points are and the markings that are pressed into the body and the foot shape that fits precisely to the form of the car. Aftermarket bars don't do this, as far as I'm aware.
this is not possible as there's no strengthening in place there. They're in the middle of the doors and that's in the middle of the glass area. Direct contact with the glass, no, but stress on the frame is absolutely guaranteed. You're pushing the roof together where there's nothing except the lateral strength of the frame to stop it moving. This frame is mounted at the top of another rectangle of the side profile; this is another reason why the bars themselves don't move, but the forces involved in tightening down the foot are specifically documented in the paperwork at 6Nm. That is not even tight at all; 600g at 1m or 1.2kg at 50cm or 3kg at 20cm (so an allen key).
I bought my car back in Germany in April 2003 and noted at the time that there was no roof load entered. When I brought it here in 2004, my new paperwork gave me a load of 20kg. The Germans give a toss about paperwork because that's how they roll; but then again, they regularly drive flat out so I respect the stringency of the requirements. I weighed my roof bars and worked out that I was over the limit with two pairs of skis.
Just because it's worked for several people without incident doesn't make it good or "safe" for a given value of the word. 10% overload at 50km/h for 10 kms is one thing, but any excuse for an insurance company to avoid payouts should be avoided in my eyes.
Considering that OSS requires the removal of the front strengthening bar over the windscreen, I wouldn't push it. The pics that were originally in this forum in 2008 are archived here:
https://a2-freun.de/forum/forums/topic/3612-oss-nachrüsten/?do=findComment&comment=212981
There are better ways to carry bikes; towbar mounted carriers and Paulchen are two that spring to mind. Especially the Paulchen lowloader will be far nicer on consumption than two bikes upright on the roof.
- Bret